Cougar 91 lesson: on-board computers should run the checklist flowchart

I recently had occasion to go through materials regarding the crash of Cougar flight 91, a nearly new $20 million Sikorsky S-92 that went into the water off the coast of Newfoundland.

The helicopter featured five big bitmap displays, all driven by on-board computers. From the (Canadian) TSB report:

Following the sudden loss of oil in the main gearbox (takes power from the two engines and sends it up to the main rotor and back to the tail rotor), the screens were displaying a MGB Oil Pressure red warning message and a main gearbox oil pressure of 0 psi. The pilots were supposed to get out the paper checklists, see that MGB red light plus < 5 psi implies “land immediately” (i.e., ditch in the sea), and then act on the result of this IF statement. It turned out not to be easy to find the correct checklist (2.5 minutes) and it was ultimately 6.5 minutes after the catastrophic oil loss that the pilots realized that Sikorsky’s recommendation was to “land immediately” (i.e., ditch in the sea despite the risk of rolling over and potentially drowning).

There were a bunch of changes recommended after the accident, but nobody seems to have questions that it was the task-saturated pilots’ job to get out paper checklists and run flowcharts.

It was a computer that was displaying the red message and a computer that was displaying the oil pressure number.

Shouldn’t the computer have an additional two lines of code to run the algorithm itself and display a “MGB FAILING: LAND IMMEDIATELY” message?

[Why wasn’t it obvious to ditch rather than try to make it back to land? In aviation it is more common to have an indication problem than a real problem. If a gauge is showing “unhealthy” but there aren’t unusual sounds or other secondary indications, it usually does not make sense to take immediate drastic action. Putting a helicopter down in the open ocean, even a helicopter with pop-out floats, entails the risk of a rollover and then occupants having trouble escaping.]

Intro to the emergency checklist section of the S-92A RFM:

After a bunch of distracting preliminary pages, the RFM does say that the reading of oil pressure below 5 psi is a secondary indication to the red warning:

Keep in mind that it is one thing to find this page in a massive book and then follow its logic while sitting at a desk drinking a latte and quite another to do it in a stricken helicopter with 16 passengers in the back and an 8-foot swell in the cold Atlantic Ocean below.

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Getting together at AirVenture (Oshkosh)

Here are some places I hope to be at AirVenture. I would be happy to get together with any readers. Maybe the best way to reach me is via text: 617-864-6832. The guaranteed meeting would be on Wednesday morning, since I’m the speaker!

Tentative schedule… (I usually execute on about one third of these plans!)

Monday, 2:30 pm: USAF pilot training, Forum Stage 4 (conflicts, unfortunately, with David Martin in the Beech Baron in the airshow)

Monday afternoon: Aeromart (swap meet and the good stuff is picked over quickly).

Monday evening, July 22: Cirrus pilot dinner at the Hilton Garden Inn, 5:30 onward. Non-COPA owners may register.

Tuesday, 8:30 am: PT6A operations for PC-12, Workshop Classroom C.

Tuesday, 10 am: Over Both Poles in a Homebuilt by Bill Harrelson, Homebuilders Hangar. Tough competition from Back-Country Flying with SkyChick (Ramona Cox) on Forum Stage 11.

Tuesday, 10 am: Designing the Perfect Paint Scheme, Forum Stage 10. I did this last year (report) so I won’t go again, but highly recommended.

Tuesday 11 am or noon: Try to catch a Vintage Aircraft Tram Tour from the Vintage Red barn (every hour from 9-1).

Tuesday 11:30: Mad MAX-style kit helicopter and gyrocopter demonstrations at the Ultralight runway.

Tuesday, 1 pm, Theater in the Woods: Southwest 1380 talk by both pilots (imagine that, Captain “single pilot” Sully! Tammie Jo Shults brought her first officer Darren Ellisor into the spotlight!)

Tuesday, 2:30: Aerovie App, which looks like it has some interesting features, including an 8-day weather profile view (original idea is from WeatherSpork, I think), Forum Stage 9. (But it isn’t free, so how can it compete with modestly-priced market leader ForeFlight, now owned by Boeing? The plan is that Boeing will move some of its 737 MAX programmers onto the ForeFlight team and thereby destroy the product?)

Tuesday, 3 pm: Learn to use your weather radar, Part II, BendixKing Pavilion

Tuesday, 4 pm: Boring but important… Suzanne Meiners-Levy talks about business use of aircraft under the latest tax law. Forum Stage 10.

Tuesday, 5:30: EAA Press HQ social media meetup.

Wednesday morning, 0830: a talk on helicopter aerodynamics, Forum Stage 6. I should be finished talking (God willing!) by 9:00 am. Add another 15 minutes for questions from anyone crazy enough to have gotten up for 0830 and we can have a reader get-together at 9:15. We can walk over to the WomenVenture Group Photo at 11:00 am and see if we can get a T-shirt and be accepted in to the photo by saying “I woke up this morning identifying as a woman.” (I was previously rejected from the Air Race Classic despite offering to identify as a woman; apparently aviation is not transgender-friendly.)

Wednesday, 11:00 am: Learn to use WX Radar, Part I, Bendix/King Pavilion

Wednesday, 11:30 am: ForeFlight for experienced users, Forum Stage 8.

Wednesday, 1 pm: Flying to Mexico and Central America. Forum Stage 1. (Nobody told the pilots, mechanics, air traffic controllers, airport administrators, et al. down there that it is unsafe and they all must flee to the U.S. in a caravan (Cessna Caravan?).)

Wednesday afternoon: evening air show from Aviator’s Club: don’t want to miss Patty Wagstaff and Mike Goulian in their Extras or Jim Peitz in his inspiring Beech Bonanza (we can all do this in our family four-seaters!). The other theme will be The Death of a Tax Dollar, with the F-22 being demonstrated.

Wednesday, 6 pm: EAA WomenVenture – Celebrating Powerful Pilots, Theater in the Woods.

Wednesday evening: night air show from the Aviator’s Club. If sufficient energy, follow this up with the short aviation films at the Airbus fly-in theater

Thursday, 8:30: NASA Langley talk about pimping out a Cessna with the Mother of All Autopilots, Forum Stage 1. (it is unfortunate that most of NASA’s budget is wasted on pointless manned space missions; when these folks turn their attention to aviation the results are usually fantastic). During the same time slot, some folks are talking in the EAA Museum about creating a 270′-high “triumph of flight” monument. I.e., to celebrate aviation they are creating a dangerous obstacle!

Thursday, 8:30: Helicopter Safety Team, Forum Stage 3.

Thursday, 10:00 am: Innovation Showcase (“aviation innovation” is typically an oxymoron if we’re talking about certified!) in Aviation Gateway Park

Thursday, 11:30: Meet the FAA Administrator, Theater in the Woods

Thursday, 11:30: Flying the Concorde, Forum Stage 8 (i.e., EAA thinks 30X more people will be interested in hearing from about bureaucracy compared to hearing about supersonic flight)

Thursday, 1 pm: Burt Rutan talks in Theater in the Woods. Our age’s greatest airplane designer and also a climate change heretic (good thing he isn’t trying to get a job at Google!).

Thursday, 2:30 pm: ForeFlight for experienced users, Forum Stage 8 (if missed the above)

Thursday afternoon airshow: Jim Peitz at the beginning in the Beech Bonanza and David Martin near the end in the Beech Baron. I love these demonstrations of what ordinary aircraft can do when flown by someone skilled.

Thursday, 8 pm: Double Rutan action in the Theater in the Woods: Starship to Spaceships.

Thursday, 9:30 pm: U.S. premiere of a film about the Lafayette Escadrille in the Airbus theater.

Friday morning: Seaplane base! (maybe stay for the 1:30 “Floats Up” talk by Mary Build, a seaplane CFI from Maine) The want-to-go items below probably will have to be skipped.

Friday, 10:00 am: The Women of NASA, Theater in the Woods: “The speakers will encourage women to pursue careers in science, technology, engineering, and mathematics.” (i.e., the speakers will encourage women to choose a career that times out at age 50 and pays 1/10th to 1/3rd of what a physician earns!)

Friday, 10:00 am: Solar System Science with the James Webb Space Telescope, Forum Stage 6. The interesting part of NASA gets a small stage at the same time.

Friday, 11:30 am: Designing the Perfect Paint Scheme. Forum Stage 6. I did this last report (report) so I won’t go again, but highly recommended.

Friday, noon: Vintage Aircraft Tram Tour if did not already get it in.

Friday, 1 pm: Gyroplane 101, Ultralight Forums Tent. If these folks want to fly for about 200 hours low and slow in a two-seater, why don’t they simply buy a nearly timed-out Robinson R22?

Friday 1 pm: Hot Topics in Aviation Law, Forum Stage 9.

Friday, 2:30 pm: Airline Pilot Job Market, Forum Stage 8

Friday, 4 pm: Airport Secrets by a consultant to airports. FAA Aviation Safety Center.

Saturday, 0600: mass balloon launch (probably will sleep through!)

Saturday, 0630: 12 Step Recovery Meeting, Nature Center – Tent 3. Anyone crazy enough to get up for 0600 on a Saturday is probably suffering from a disease worse than alcoholism.

Saturday 0700: Ford Tri-Motor Flights (something to do before the show really starts).

Saturday 0730: Warbird Tram Tour

Saturday, 0900: Combating the Startle Effect, International Federal Pavilion.

Saturday, 10:00 am: Registering to fly in the D.C. FRZ. Recover the use of three airports buried in red tape after 9/11. Register ahead of time.

Saturday, 11:30 am: New in Foreflight, Forum Stage 8.

Saturday, 1 pm, EAA Museum, Wrights v. Curtiss patent wars. Americans have been leaders in aviation and nobody touches us when it comes to litigation. Let’s see what happens when these themes are combined!

Saturday afternoon: wander around EAA Museum (air-conditioned!) and the rest of the stuff in that area. Museum closes at 6 pm.

Saturday, 3 pm. Drone Obstacle Course in the Drone Cage. (if done early at museum).

Saturday, 6 pm: Homebuilt Aircraft Awards, Homebuilders Hangar.

Saturday evening, starting 8 pm: night air show from the Aviator’s Club.

Saturday, 9:30 pm: short aviation films, Airbus theater (if missed)

Sunday, 9:00 am: DJI Drone demo. Drone Cage.

Sunday, 9:00 am-4:00 pm: The exhibitors will be burned out, but there aren’t a lot of talks, etc. scheduled for today.

Sunday, 12:30 pm: DJI Inspire 2 demo. Drone Cage. This is the big one!

Sunday afternoon, 1 pm: Airshow? Don’t want to miss David Martin in his Beechcraft Baron(!). More tax dollars will be destroyed by an F-22. Also potentially interesting is Kyle Fowler in a Rutan Long-EZ. The F-35 and A-10 will also be demonstrated. (Wouldn’t it be nice if they could bring an enemy to do the announcing during these displays of military might? The North Korean guy could say “Whoa! Now I am truly frightened and will do whatever Donald Trump tells me.” An Iranian could say “Now that I’ve experienced the power of the F-22, there is no way I am going to keep building nukes.”)

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What’s great about the United States?

Happy July 4th!

To have complete sovereignty over our own country, we killed a lot of people, enslaved millions more for an extra generation (the British freed most slaves in their empire in 1833), and stole a ton of additional land from the Native Americans (west of the Proclamation Line, which the British had honored).

Let’s talk about the dividends from this sacrifice (mostly paid for by others!).

Readers: What do you think is great about the U.S. compared to other countries, especially the UK?

My personal vote is our aviation infrastructure. On a recent trip to Canada, we landed at CYHM (Hamilton, Ontario), which has a 10,000′ runway, no 100LL fuel, and, despite imposing a CAN$50 ramp fee, no chocks sized for a Cirrus. We then repositioned to CYSN (near Niagara Falls), where the FBO has only one person on staff to pump fuel and run credit cards. The woman who was working on the Friday when we arrived said that she had never added oil to an aircraft.

Compare to the U.S., where the 100LL truck may pull up to the airplane before you’ve gotten out and where the line personnel push to learn and do everything that they can. No plane? We have a higher density of flight schools and rental clubs than anywhere else in the world.

How about innovation? At a small airport here in Massachusetts, I stumbled on a hydrogen-powered hexcopter that seats five and is close to ready for tethered flight. The energy density of hydrogen is much higher than today’s best batteries (Toyota has placed huge contrarian bets on hydrogen fuel cells for cars, where weight is much less of an issue), so this aircraft can have vastly superior range and payload to a battery-powered plane or multicopter. Flight control is accomplished by varying the speeds of the six motors (not blade pitch, as in a conventional helicopter). If things go truly south, there is an airframe parachute, as with the Cirrus. The full-scale carbon fiber test vehicle is impressive and the company, Alaka’i Technologies, seems to have ample funding (big boost received in 2018) and a full slate of industry veterans.

Readers: What do you love about the U.S., especially things that are different from the U.K. or a result of our being an independent sovereign nation?

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Sign up today for an air-conditioned room for Oshkosh 2020

AirVenture 2020 (“Oshkosh”) is July 20-26, 2020. The reservation form for the dormitories at University of Wisconsin-Oshkosh went live today. The A/C rooms sleep two for $125/night. The A/C suites sleep four for $325/night. There is a shuttle bus from the dorms direct to the show.

The fee to reserve is fairly small, so if your plans change it is not a catastrophe to forfeit. They don’t ask for a full payment until about 1.5 months prior. You can also tweak the arrival/departure dates after reserving.

(I reserved a suite, which comes with a full kitchen, so I can host reader morning coffees!)

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Helicopter instructor job: lots of hours; all R44

Our flight school here in the Boston area is looking for a full-time Robinson R44 helicopter instructor: full ad.

This is an opportunity to fly 500-600 hours per year in a helicopter that is much safer and more forgiving than the more common R22.

Maintenance is our school‘s biggest strength, the owner being a retired USAF officer who was responsible for maintenance of the C-5 cargo jets.

Please contact Mark (the owner), through the ad on justhelicopters.com.

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New Englanders: Father’s Day weekend at the tank museum

New England’s latest museum to open is the American Heritage Museum in Hudson/Stow, Massachusetts. It is run by the long-established Collings Foundation, which owns priceless warbirds and classic cars, but shows off a new collection of armored vehicles.

It is a great museum any time (passionate and knowledgeable volunteer guides bring the machines alive), but especially great this coming weekend when they’re having the “Tanks, Wings, and Wheels” event.

[It is currently not simple to buy a membership at the front desk, so if you want to get an annual membership, sign up via the web site.]

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Lifting body airliner

One of the topics that we cover in the Aerodynamics lecture within our MIT Private Pilot Ground School (link to all of the slides and videos) is the industry inertia that results in all airliners looking more or less the same: tube plus wings.

It turns out that this is not an efficient way to build an airplane. The most fuel-efficient approach is a “lifting body” in which the fuselage is optimized to produce lift. With aluminum-and-rivet construction these probably haven’t made sense commercially, but now that airliners (e.g., Airbus A350 and Boeing 787) are made from composites, the complex shapes of a lifting body airliner might not be dramatically more expensive to fabricate.

Who is crazy enough to try to turn the academic dream into a commercial reality? KLM:

The Dutch national airline announced that it is helping fund the development of the Flying-V, a lifting-body-esque flying wing aircraft designed by Delft University of Technology student Justus Benad.

The designers say the Flying-V will use 20% less fuel than an Airbus A350 while carrying about the same number of passengers, 314. Roelof Vos, project leader at TU Delft, highlights the Flying-V’s efficiency as an important component of an industry eventually headed toward electric propulsion. According to CNN, Vos claims that ”aviation is contributing about 2.5% of global CO2 emissions, and the industry is still growing, so we really need to look at more sustainable airplanes. We cannot simply electrify the whole fleet, as electrified airplanes become way too heavy and you can’t fly people across the Atlantic on electric airplanes—not now, not in 30 years. So we have to come up with new technologies that reduce fuel burn in a different way.”

These folks are taking the long view:

A flying prototype is promised by October 2019, but the design isn’t expected to enter service until 2040.

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Regulation of aviation in Europe

One thing that isn’t unionized in the European Union is regulation of aviation. All of the member nations belong to the ICAO and there is an EU agency (EASA) that does most of the same stuff as our FAA. However, there is yet another layer of regulation on a per-country basis. “They can’t be less restrictive than ICAO, but they can add restrictions,” said a local pilot. “Every time a plane takes off, the Irish Aviation Authority considers that it has failed.”

It sounds reasonable for a country to have its own FAA-style agency. But Ireland’s population is 4.7 million. Should Metro Atlanta or South Carolina have its own FAA? Estonia, with a population of 1.3 million, also has its own aviation regulatory authority (can there be more than a handful of airplanes based in Estonia?).

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Flight school and airline careers starting in Ireland

On a recent trip to Ireland I visited National Flight Centre, one of the country’s two full-scale flight schools.

Lufthansa decided to abandon cloud-plagued Germany and train all of its ab initio pilots in Arizona. How can it work to learn to fly in Ireland, famous for rain?

One part of the answer is simulator time. The school has several sophisticated non-motion sims, one of which has a full 737-800 cockpit (Ryanair uses this plane). Of the 220 required hours of training for a “frozen ATPL“, 80 may be accomplished in a simulator. (On reaching 1,500 hours of flying experience, presumably gained in the right seat of a B737 or A320, the ATP becomes “unfrozen”.)

Students start as young as 17, though roughly half already have college degrees. They pay 82,000 euros for an 18-month program and, upon graduation, can work for any airline within the EASA umbrella (all of Europe, Turkey, etc.; does not include Qatar, Dubai, or China, all of which would require a license conversion). Starting salary at Ryanair for these 140-hour heroes is roughly 70,000 euros per year (depends on the base). Other European airlines pay in the same ballpark.

(What about Americans who want to escape the cruel dictatorship of Donald Trump? The American ATP can convert by doing 650 hours of home study through National Flight Centre, taking 14 exams (on site), and getting an Irish Class 1 medical. Budget for two trips to Ireland, a couple of weeks on the ground there total, and less than $10,000 out of pocket.)

Job prospects currently are awesome, with Ryanair alone hiring nearly 1,000 pilots per year.

The school is very well-organized, comparable to the best university-run U.S. schools. Instructors are a mixture of young enthusiasts and retired airline captains. Airplanes are dispatched with a GPS tracker and a flat-screen TV next to the front desk shows all aircraft positions. A web-based system keeps track of every lesson and the instructor’s evaluation. There is a nice restaurant overlooking the runway for relaxing between classes.

(It is vastly more difficult to start an airline career in the U.S. due to the 1,000/1,500-hour minimum. Also, the first job for a white or Asian male U.S. pilot will be in a regional jet, not a Boeing or Airbus (opportunities are better for members of victim groups, but there is no relief from the statutory minimum hours requirement).)

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